RFID process management system solution for machinery manufacturing enterprises

RFID process management solution introduces RFID technology into the production process, and automatically collects data from various production links such as component assembly, welding, post-grinding inspection, post-sandblasting and painting inspection, component assembly reading confirmation, and project management personnel receipt confirmation, to ensure the efficiency and accuracy of data input in each operation link of production management, and ensure that the enterprise timely and accurately grasps the real data of project production and reasonably controls the smooth progress of each project. According to the needs of the enterprise for ID number management, through scientific coding and combined with the functions of each module in the software system, it can also conveniently regulate and manage the date of items, project urgency, etc., and organically integrate the two together.

1. Adopting process management system solution

1. Process management system network construction

The figure below is a typical production process management system network design scheme. Users need to extend it to the warehouse production site based on the existing wired (local area) network, so that the wireless network signal covers the required area through the deployment of access points. On-site operators can use mobile terminal devices to exchange data with the background system in real time, complete the real-time download of operation instructions and the real-time upload of operation results.

2. Process management system business model and functional module graphics

Typical business process of system planning

3. Problems that production process ID management system can solve

Solve the problem that managers cannot query and understand the progress of the project

Associate the electronic tag with the basic information of the project and process production of each steel component product. Managers can log in to the management system to query the project name, and then they can understand the production progress of each project, that is, the number of completed, semi-finished and unfinished products in the project can be seen at a glance in the system.

Solve the problem of untraceability

Associate the electronic tag with the basic information of the project and process production of each steel component product, and save the production process information of each product in the database. After the product is sent to the construction site, the material information, production process information and other information of a specific product can be queried by reading the ID number on the product. If there is a problem with that process, the corresponding person can be held accountable. In addition, when the customer goes to the production line to read the ID number of the corresponding product through the collector, he can also query the information such as when the ID number to be purchased was assembled, who assembled it, when welding started, and who read and uploaded it.

Solve the problem of under-delivery and over-delivery

By reading or entering the project name, you can check the project quantity at the delivery site, and avoid under-delivery or over-delivery through the comparison program.

Easily implement inventory

As long as continuous reading is used, the inventory can be completed and the data is sent back to the background database in real time, without manual copying, manual comparison and manual entry, which greatly improves the efficiency of inventory.

Improve customer service quality

a) Real-time grasp of project production status.

b) Eliminate project production delays.

c) Accurate delivery of project orders.

2. Process production ID number management plan steps

1. When the component begins to be assembled, paste the printed ID number on the component. The ID number is selected to be unique and non-repeatable, which is convenient for unique information management of different steel components of the same project or different components of different projects. After the assembly team passes the inspection, read and upload the data.

2. When welding starts, the welding team reads and uploads the corresponding information.

3. After welding is completed and polishing is completed, the inspector will upload the corresponding data to the server after passing the inspection.

4. After the sandblasting and painting are completed and the inspector has passed the inspection, the inspector will read and confirm and upload the corresponding data to the server.

5. When the components are loaded and shipped, the shipping personnel read and confirm, and upload the data to the server.

6. After the components are transported to the site, the project manager reads and confirms the receipt of the components one by one, and uploads the read data to the database.

III. System implementation

3.1 Handheld terminal main interface

3.2 Handheld terminal assembly operation

3.3 Handheld terminal project and product query operation