Intelligent RFID electroplating rack process management application solution

Project Background

Electroplating is a common surface treatment process, which is widely used in various industries, such as automobile manufacturing, home appliance manufacturing, hardware products, etc. There are some problems with the traditional electroplating hanger process management method, such as low production efficiency, low automation level, and poor working environment.

Difficulties in traditional electroplating hanger process management

Traditional electroplating production line management is difficult and has low production efficiency

1. Low production efficiency: The traditional electroplating hanger management method mainly relies on manual operation, with cumbersome procedures and low efficiency. Workers need to manually send the hangers into the electroplating equipment, which is prone to operational errors and time waste.

2. Low automation level: Traditional electroplating hanger management lacks automation equipment support and cannot realize the automated transportation and processing of hangers, which makes it impossible to achieve full automation control of the process flow on the production line.

3. Poor working environment: The electroplating process involves some toxic and harmful substances. Workers are prone to health effects in a harsh working environment for a long time.

Solution

In order to solve the challenges of traditional electroplating hanger process management, an intelligent RFID electroplating hanger process management solution was proposed. This solution uses RFID technology to achieve real-time tracking and management of electroplating hangers, improving production efficiency and automation level.

1. RFID tag application: RFID tags are attached to electroplating hangers, and each tag has a unique identification code. The tag Stores relevant information about the hanger, such as model, batch, production date, etc.

2. RFID Reader: RFID readers are installed on the electroplating production line to read and write information on RFID tags. When the hanger passes through the RFID reader, the reader automatically reads the information on the tag and transmits it to the management system.

2. Management system: The electroplating hanger is monitored and managed in real time through the management system. The management system can record the entry and exit time, location information, and other relevant data of the hanger. Through the management system, the circulation path of the hanger can be tracked to improve the accuracy and efficiency of production scheduling.

3. Application of automated equipment: According to the information of the RFID tag, the automated equipment can automatically transport and process the hanger. The equipment can identify the corresponding process parameters according to the identification code of the hanger, thereby realizing the automated electroplating process.

5. Optimization of worker operation: The intelligent RFID electroplating hanger process management solution can reduce the amount of workers' operations and the risk of exposure to hazardous substances. Workers only need to receive feedback information from the RFID reader in the operation room for remote operation and monitoring, reducing the density of personnel and work intensity at the work site.

Benefits of the solution application

1. Improve production efficiency: Reduce manual operation and time waste and improve production efficiency through real-time monitoring and management of electroplating hangers.

2. Improve product quality: Automated equipment processes according to RFID tag information, reduces human operation errors, and improves the stability of product quality.

3. Reduce operating costs: The application of automated equipment and the optimization of worker operations reduce labor costs and material losses, thereby reducing operating costs.

4. Improve the working environment: Reduce workers' contact with hazardous substances, improve the working environment, and protect the health of workers.

5. Improve management level: Real-time monitoring and management of electroplating hangers are carried out through the management system, which improves the accuracy and efficiency of management decisions.