RFID technology strengthens enterprise production line material management

Application background

Under the current fierce competition in the domestic manufacturing industry, material batch management has become increasingly important for manufacturing companies. Batch management refers to the method of scientific management in strict accordance with batches throughout the entire production and manufacturing process from raw material input to delivery. It runs through the entire process of product production and manufacturing and is one of the necessary means for manufacturing companies to carry out scientific management. Batch management can not only avoid process errors, uneven quantities, and parts confusion, but also ensure that once quality problems occur during product turnover, the source of the problem can be quickly and accurately found, and the impact of repairs and scrapping on user use can be minimized.

Traditional material batch management relies too much on the experience of warehouse managers and lacks information-based management methods. This dependence leads to a series of problems, such as the loss caused by resigned employees cannot be estimated, and the disconnection from the production rhythm brings confusion to material batch management. Therefore, it is extremely urgent to find a solution that can improve the efficiency of material batch management.

Solution

By introducing industrial RFID technology, the functions achieved by material batch management through RFID technology:

Super high recognition function, for materials with RFID electronic tags, accurate data recording can be realized when inventorying in and out of the warehouse. The use of RFID technology for material batch management can greatly reduce manual operation errors, and display important information in real time, intelligently optimize the order of goods in and out of the warehouse, intelligent information processing, accurate configuration and accurate supply of raw materials, and realize timely transmission of information between warehouses, helping enterprises to pre-design material batch management; RFID technology can be used to manage material batches more efficiently and accurately, and product traceability and quality management can be raised to a new level, enhancing the core competitiveness of enterprises.

Application details

1. Super high recognition function: Using RFID technology, by sticking RFID electronic tags, super high recognition rate of materials can be achieved, thereby realizing accurate inventory and in and out of the warehouse management.

2. Reduce manual operation errors: The application of RFID electronic tags can greatly reduce the risk of manual operation errors. Through the real-time display of important information by RFID Readers, managers can accurately obtain key information such as the location, status and quantity of materials, avoid errors and delays caused by manual operation, and improve the accuracy and efficiency of material management.

3. Automatic reading of material information: With the help of RFID technology, the information reading during the material entry and exit process can be automated. Installing RFID readers at the entrance and exit of the warehouse can automatically read and record material information, avoiding the tedious process of traditional manual recording and improving the efficiency of material entry and exit.

4. Real-time monitoring and management: Through the RFID system, enterprises can monitor the flow of materials in real time, understand key information such as the location, status and quantity of materials, and at the same time, provide optimization of production capacity suggestions and early warning prompts through intelligent information processing and early warning systems to help enterprises better manage material batches.

5. Improve material security: Combined with the video surveillance system, RFID technology can improve the security of materials. By installing video surveillance cameras in warehouses and production sites and integrating them with the RFID system, the flow and storage of valuable materials can be monitored in real time. Once an abnormal situation is found, timely measures can be taken to prevent the loss and damage of materials.

6. Intelligent optimization of the supply chain: RFID technology intelligently optimizes the order of materials in and out of the warehouse, improves the accuracy of supply, and intelligently adjusts the order of materials in and out of the warehouse according to demand and priority by real-time monitoring of the flow of materials to ensure the accuracy and timeliness of supply. At the same time, RFID technology can also realize the timely transmission of information between warehouses, help enterprises to pre-design material batch management, and improve the efficiency and flexibility of material management.

Application benefits

Improve material management efficiency: Through automated data recording and real-time monitoring, the time and cost of manual operation can be reduced, and the efficiency and accuracy of materials in and out of the warehouse can be improved. According to actual application case statistics, the material management efficiency of manufacturing enterprises using RFID technology can be improved by more than 32%.

Reduce human operating errors: Through real-time display of important information and automated data recording, errors and delays caused by human operation can be avoided, and the accuracy and reliability of material management can be improved.

Improve material safety: Combined with the video surveillance system, real-time monitoring of material flow and storage, timely detection of abnormal situations and taking measures to prevent material loss and damage, improve material safety and ensure smooth production.

Realize intelligent optimization of the supply chain: By real-time monitoring of material flow, intelligently adjust the order of material in and out of the warehouse according to demand and priority, ensure the accuracy and timeliness of supply, and optimize the operational efficiency of the supply chain.