RFID intelligent spindle production line management system solution for a textile factory in Jiangsu

Project Background

A textile factory in Jiangsu is a company specializing in the production of yarn. In order to improve production efficiency and management level, it decided to introduce an RFID intelligent production line management system for automation upgrade and transformation. The system can track the location and status information of spindles in real time, provide visual production line management, and help the company's management to monitor the operation status of products and production lines in real time.

The spindle production line process is cumbersome and difficult to manage

Difficulties in production line management

In the traditional spindle production process, the company faces some management difficulties. First, it is impossible to monitor the location and status of the spindles in real time, resulting in the management being unable to understand the production situation in a timely manner. Secondly, workers need to manually remove the spindles for assembly of spare parts, which is prone to human errors and process delays. In addition, the timeliness of production planning and scheduling is low, which is prone to mistakes in work and delays in production plans.

Production line upgrade and transformation plan

RFID data acquisition system

RFID data acquisition system is the core component of RFID intelligent production line management system. By installing RFID tags on the spindles, real-time tracking of spindle position and status information can be achieved. Each RFID tag has a unique ID number and a readable and writable data area. Product information can be written into the tag. The RFID Reader is responsible for reading the information of the RFID tag and transmitting the data to the background data management system. Through the RFID data acquisition system, enterprises can obtain the position, status and related information of the spindle in real time.

Station controller

Station controller is one of the key equipment in RFID intelligent production line management system. The station controller is installed at each station to control the movement and operation of the spindle at the station. The station controller communicates with the RFID data acquisition system to realize the automation of station operation and data acquisition. The station controller can automatically identify the spindle and perform corresponding operations according to the information of the RFID tag, such as removing the spindle, assembling spare parts, etc. Through the automated operation of the station controller, human errors and process delays can be reduced, and production efficiency and quality can be improved.

Kanban and path selection actuator

Kanban and path selection actuator are auxiliary equipment in the RFID intelligent production line management system. Kanban is installed on each Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation to display spindle information and workstation operation instructions. The path selection actuator is responsible for coordinating the movement of spindles on the production line and the conversion between workstations. Through the information of the RFID data acquisition system, the path selection actuator can automatically select the appropriate path and workstation to avoid congestion and waiting time on the production line and improve the flexibility and efficiency of the production line.

Benefits of the solution application

On-site shooting of the upgrade and transformation of the spindle production line of a textile factory in Jiangsu

1. Real-time monitoring: The management can monitor the position and status of the spindles in real time, understand the production situation in time, and improve management efficiency. Through the RFID data acquisition system, the management can view the real-time status of the production line on a computer or mobile device, including the position, status and related data of the spindles, to help them make timely decisions and adjustments.

2. Automated operation: Through the workstation controller and RFID data acquisition system, the operation of the spindles is automated to reduce human errors and process delays. The workstation controller is based on RFID, which can improve production efficiency, reduce labor costs, and reduce quality problems caused by human operation.

3. Production planning and scheduling optimization: Through the visual production process monitoring platform, the full life cycle management of the product is realized, the timeliness of production planning and scheduling is improved, and errors in work are reduced. The management can adjust and optimize the production plan based on real-time production data and status information to ensure the stability of production progress and quality.

4. Improve production efficiency: Through the coordination and optimization of the path selection actuator, the congestion and waiting time on the production line are reduced, and the production efficiency is improved. The path selection actuator automatically selects the appropriate path and workstation according to the information of the RFID data collection system, avoiding the conflict and waiting of the spindle on the production line, and improving the operation efficiency and capacity of the production line.

5. Quality traceability and reputation improvement: Establish a product traceability tracking system to record the automatic reporting of products, the number of completed products, the process execution equipment and the operating workers, etc., improve the credibility of the company's products, and establish a complete quality system. Through the RFID intelligent production line management system, the company can achieve full life cycle traceability of the product, ensure product quality and safety, and enhance the company's credibility and competitiveness.