RFID intelligent mold management system design solution

Application Background

Traditional mold management and Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation piece-counting methods can no longer meet the needs of discrete manufacturing. The management and maintenance of molds requires a lot of manpower and time, and the recording and statistics of workstation piece-counting also have certain difficulties. In order to solve these problems, discrete manufacturing companies have begun to explore the use of RFID technology for automated information management of mold production lines and workstation piece-counting.

The number and variety of production line materials are complex, and real-time supervision is difficult

Mold production line management

RFID tag application: Install RFID tags on molds to achieve full life cycle management of molds. Through RFID technology, you can obtain information such as the number of mold uses, location, and maintenance records in real time to improve the efficiency and accuracy of mold management.

Production line visualization: Through the combination of RFID data acquisition system and assembly line, the visual management of the production line is realized. By reading RFID tag information, the operating status of products in production and the working conditions of workstations can be monitored in real time, helping management to find problems in time and make corresponding adjustments and decisions.

Workstation piece-counting automated management

Workstation overtime monitoring: Through the RFID tag reader/writer, the stay time of the work-in-progress product at the workstation is monitored in real time. If the stay time of the work-in-progress product at a certain workstation exceeds the set maximum time, the workstation is judged to be abnormal, and a corresponding alarm prompt is issued to help managers to promptly discover and handle abnormal situations.

Workstation pressure monitoring: Through the RFID tag reader/writer, the number of work-in-progress products at the workstation is monitored in real time. If the accumulation of work-in-progress products exceeds the set maximum number, the workstation is judged to be pressured, and a corresponding alarm prompt is issued to help managers to make timely scheduling and processing.

Work-in-progress product monitoring

Work-in-progress product status monitoring: By installing RFID tags on the workstation, the status of the workstation can be monitored in real time. The RFID tag Stores information related to the workstation, such as product model, production date, quality inspection certificate, etc. By reading the information of the RFID tag, the status of the workstation can be understood in real time, including production progress, quality status, etc., which can help managers to grasp the situation of the workstation in a timely manner and make corresponding scheduling and decisions.

Work-in-progress product traceability: The unique identification code of the RFID tag can be used to trace the work-in-progress product. During the production process, each work-in-progress product will be assigned a unique RFID tag, which records the key information of the production process. By reading the information of the RFID tag, the production process, raw material source, processing procedures, etc. of the product can be traced. This is very important for quality traceability and product traceability, which can help enterprises to timely discover and solve quality problems and improve product traceability.

Work-in-progress inventory management: By installing RFID tags on each work-in-progress product, real-time monitoring and management of the work-in-progress product can be achieved. By reading the RFID tag information on the work-in-progress product through the RFID Reader, the quantity, location and status of the work-in-progress product can be understood in real time. When the number of work-in-progress products exceeds the set maximum number, the system will automatically issue an alarm prompt to help managers to schedule and process in time. This can avoid production delays and inefficiency caused by excessive accumulation of work-in-progress products.

Solution composition

RFID tag: used for identification and information recording on the mold.

RFID reader: used to read the information on the RFID tag and upload the data to the system host computer.

Data collection system: used to collect and process data from RFID tags, and conduct corresponding monitoring and judgment.

Visual management system: Through the analysis and display of RFID data, the visual management of the production line is realized.

Alarm system: used to issue alarm prompts when abnormal situations occur, helping managers to find and deal with problems in time.

Benefits of solution application

Improve management efficiency: Through automated information management, the workload of manual operation and recording is reduced, and management efficiency is improved.

Improve the level of visual management of the production line: Through real-time monitoring and display of the operating status of the production line and the working conditions of the workstation, help managers to find problems in time and make corresponding adjustments and decisions.

Reduce human errors: Through automated data collection and processing, human recording and statistical errors are reduced, and the accuracy and reliability of data are improved.

Improve the stability and reliability of the production line: Through the monitoring of workstation overtime and workstation pressure, abnormal situations are discovered and handled in time to ensure the stable operation of the production line.