RFID identification system is applied on a car brake pad production line

With the trend of economic development, traditional labor-intensive machinery manufacturing industries, such as automobile parts, electronic devices and other manufacturing industries, the labor costs of product categories are getting higher and higher, and the profits of production and processing have dropped sharply. In order to increase the overall gross profit of enterprises, Interest rates, improving company process management, and introducing RFID technology information updates to improve production efficiency have become reasonable ways.

       In traditional manufacturing companies, manual collection and manual input are generally used to collect production line information. However, manual service collection and manual input methods are not accurate enough and have a certain error rate. Manual production input can only be carried out on a regular basis, resulting in production plans being submitted according to weekly work plans and monthly plans, which cannot be completed on time.

       The production data in the system cannot be updated automatically, and the backwardness is serious, which is detrimental to the smooth development of production flow and hinders the further improvement of production capacity. At the same time, most working departments of manufacturing companies mostly use paper and pen, which prompts most working departments of manufacturing companies to deal with a large number of data errors and reduces productivity.

       After the introduction of RFID radio frequency identification technology into a certain automobile brake pad assembly line, it will be able to effectively improve production efficiency, reduce labor costs, and reduce error rates.

       After a comprehensive inspection of the production process and production environment of the factory assembly line, in order to effectively improve production efficiency, several RFID devices were installed on each node of the factory assembly line. They were matched with tags installed on the pallets to achieve intelligent data collection, and combined with the information system to achieve intelligent processing processes. , Automation and reasonable distribution, so that the downstream operation efficiency of the processing line is the highest, and the overall production capacity is prevented from being affected by the low efficiency of a certain node.

       The processing line uses CK-FR03 high-frequency RFID Readers and IP67 protection level tags for non-contact information collection to monitor product processing progress in real time, realize real-time tracking of order information progress, and ensure immediate supply. It can start based on customer order information and track the real-time progress of all production steps from raw material distribution to production exit. Real-time tracking of the progress of orders on the production line, when all orders begin to be fed, how many products have been completed in each process at this stage, where the main processes are stalled, etc., and thus grasp the production progress of each order.

       Traditional production statistics and the transfer of employee piecemeal wages require a lot of manual services and time. Data lag effect and data frame loss can easily lead to adverse effects. The use of RFID intelligent identification system can effectively analyze employees' production capacity and piece-recorded wages, improve the efficiency of statistical analysis of production data and the accuracy of data, and can provide real-time statistics of employees' actual production volume and real-time salary tables. It is conducive to the carryover of salary and effectively improves the efficiency of enterprise production and operation.