High frequency RFID industrial assembly line application solution

1. Application background

The assembly line is a production line with tedious and extremely repetitive work. Mechanical repetitive work on the production line for a long time can easily cause visual fatigue, which can lead to errors due to improper human operation, not only causing the waste of raw materials, but also There may also be situations where production results differ from expectations, affecting delivery.

With the Internet of Things, mobile Internet, big data, and cloud computing as the technical foundation, production process transformation and lean production as the management foundation, machine substitution, and equipment automation transformation to build the equipment foundation, we strive to build an intelligent production platform and intelligent production. The logistics system and product big data platform form an "Internet +" production management model. Combining advanced RFID technology to improve the enterprise's production process, using informatization to drive industrialization, and industrialization to promote informatization, maximize the enterprise's resource advantages in production, and promote the feasibility of enterprise technological progress and the upgrading of traditional manufacturing industries Schemes and Patterns.

2. Application plan

Based on RFID technology, high-frequency RFID Readers are installed at corresponding Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation nodes on the assembly line. The high-frequency RFID readers are used to identify target objects to complete the intelligent collection of product data, and then through the communication interface of the high-frequency readers. Connect with the management system on the production line to realize data communication between software and hardware, and automatically submit it to the management system in real time.

Through RFID technology, batch identification and management of raw materials, accessories, semi-finished products and finished products on the assembly line can be realized, reducing errors caused by manual data entry in the management process, and improving the production efficiency of the enterprise.

Implanting or pasting RFID tags/chips in products can also provide effective identification technology for companies' product traceability, anti-counterfeiting, after-sales service management and other services, and provide technical advantages for companies' marketing and brand building.

3. Solution equipment

Software: PC/PLC/SCM and other management systems

Hardware: high-frequency RFID reader, RFID tag

Adopting advanced RFID technology, it is globally unique and has good environmental resistance. It can be used in harsh environments such as humidity, high temperature, and loud noise. It has the ability of non-contact and penetrating identification, and can pass through paper, wood, Plastic and other materials identify target objects; RFID tags have large-capacity storage and can Store a large amount of data information.

4. Application advantages

1. The working frequency of high-frequency RFID is 13.56MHZ, which is recognized globally and has no special restrictions. It mainly follows the two protocols of ISO/IEC14443 and ISO/IEC15693;

2. The high-frequency RFID reader can generate a relatively uniform reading and writing area. In the reading and writing area, there will be no missed readings, wrong readings, etc. due to the distance;

3. Realize the automated and real-time collection of production line data, build an "information bridge" between the enterprise planning layer and the control layer, and grasp the production plan and production status of the production line in a timely manner;

4. Effectively track, manage and control products on the production line to achieve transparent management and visual management of the production process;

5. Strengthen quality monitoring and tracking capabilities during the production process to improve product quality and the overall production efficiency of the production line.