Garment factory successfully launched RFID real-time production management system

Customer background:

Zhongshan Garment Co., Ltd. is a manufacturer specializing in the production and sales of various types of children's clothing, men's and women's casual clothing and other mainstream clothing series. The company covers an area of 5,000 square meters and has more than 400 employees. The newly opened branch factory has more than 500 employees, including large and Technical personnel with technical secondary school titles account for 20%.

The system data of the branch factory and the main factory are undoubtedly connected. The main factory places orders in a unified manner. The production data of the branch factory is synchronized to the main factory in real time. The management of the main factory grasps the production dynamics of the main factory and branches in real time. After the branch factory starts operating, the company's total number of people will exceed the processing and production scale of a thousand people. The RFID real-time production management system will help Zhongshan Yifeng efficiently manage the main factory and branch factories.

  system introduction:

RFID is a relatively simple and practical electronic work ticket system that focuses on real-time and automatic collection of production progress data of each process on the production site, and counts pieces to individuals. Using RFID radio frequency identification technology, the processing information (quantity, time consumption, and process) of each bundle of materials on the production line is directly sent to the database through the reading and writing equipment to analyze the flow of workshop production. Help enterprises obtain production progress and quality information in real time, promptly discover and balance on-site production bottlenecks, adjust production plans, grasp delivery dates, and improve production efficiency and capacity. The system adopts C/S+B/S architecture and can use a variety of wired, wireless and handheld terminal devices. RFID Card swiping machine with display screen and multi-function query.

Advantages of electronic work ticket system:

Accurate and real-time statistics of production data

Real-time automatic statistics of workers' production progress and output and working hours of each process.

Put an end to the phenomenon of reselling work tickets and truly reflect employee processing data.

Automatically and accurately calculate employee piece-rate wages, and can be combined with QC pass rate data.

It is possible to report the actual processing number of each process and each group of each order.

Intuitively and accurately report production progress

Real-time automatic statistics of whether each production order is cut, entered into production, and completed.

Real-time monitoring of on-site production, including the proportion of each process in each order that has been produced.

It can count the production speed of each process and section in real time, and judge whether the division of labor between personnel and machine types is reasonable.

Instantly discover production bottlenecks, monitor the production capacity of each parking space in real time, and balance the production line capacity.

Improve production capacity

After switching to the plug-in and pull-out card tracking method, each employee can save at least 30 minutes of time in cutting and sorting barcodes every day compared to barcode processing, and this part of the time is directly converted into effective production time.

It saves time and personnel for collecting barcodes, scanning and entering barcodes, and reduces indirect man-hour consumption.

Promote process improvement, instantly discover which employee is doing the same process faster, and compare the reasons why it is faster than others. Individual small improvements can become improvements for all employees, so that the company's production efficiency can be continuously improved and optimized.

Improve quality management

You can set the mid-check, final check points and quantities by yourself.

QC inspection accurately tracks the processing personnel in each process to facilitate rework.

It can count the monthly defective rate and ranking of employees to achieve clear rewards and punishments.

It can statistically analyze the proportion of various defects and promote improvement.

Avoid waste and save costs

It can reasonably and automatically analyze and calculate the labor price of each process based on the actual production status to avoid unbalanced labor price setting.

RFID cards can be reused for more than 10 years, saving the cost of work ticket paper and printing work tickets.

Greatly reduce the backlog of materials and reduce the amount of replenishing materials.

Prevent workers from maliciously damaging and discarding fabrics and reduce losses.

Information is released in a timely manner

The production progress of each order can be released in real time.

Employees can self-check their processing quantities in real time, improving transparency between labor and management.

Can promptly report the production progress of orders to customers.

Software features:

1. Accurate to the minute and second, each employee produces each package of products and each process time-consuming statistics. Each lathe is equivalent to a pair of eyes. Every move of an employee, what to do, how much to do, how fast to do it, who does it fast, who does it You know clearly that defective products are high in repairs

2. Instantly discover production bottlenecks, monitor the production capacity of each parking space in real time, and balance the production line capacity

3. Real-time automatic statistics of workers' production progress and automatic statistics of workers' output and working hours of each process

4. It can completely prevent workers from falsely reporting output, ensure accurate piece counting, and make labor prices reasonable and fair.

5. Save employees’ time in cutting work tickets, eliminating the need for specialized statisticians, reducing personnel and saving wage costs.

6. RFID cards can be reused for more than 10 years, saving the cost of work ticket paper and printing work tickets.

7. Process improvement. Instantly find out which employee is doing the same process faster, how many minutes and seconds it takes, and compare the reasons why others are faster. Individual small improvements become improvements for all employees, and the company's production efficiency is continuously improved and optimized.

8. Product quality control is more complete, with immediate feedback of defective product information on the production line and timely control and adjustment.