Application of RFID radio frequency identification technology in electroplating industry

Electroplating is an important link in the industrial chain and is widely used in various fields. The expansion into the electronics, micro-electromechanical systems and steel industries has promoted the development of the electroplating industry in the direction of intensification and scale. The technology of the electroplating industry needs to continue progress. In addition, in the production environment, there are a lot of dust, high temperature and humidity, and the visibility of corrosion technology is extremely poor. Traditional barcodes and QR codes have great limitations in actual production, and it is easy to cause problems such as inability to read or reading errors.

RFID radio frequency identification technology has many advantages over barcodes and QR codes, such as long reading distance, the ability to be used in harsh environments, the need for visual visibility of labels during identification, the ability to update label content, and the ability to identify moving objects at high speeds. Large storage space for objects and data. Therefore, RID radio frequency identification technology can be used to collect data on the electroplating production line. When combined with the original equipment, it can greatly improve the level of automation, improve the accuracy and reliability of data collection in the electroplating production line, and greatly improve production efficiency. , improve the utilization rate of materials and reduce the rate of product failure.

Application of RFID technology in electroplating racks

Rack tag initialization: The electroplating factory binds the uniquely coded RFID tag to the rack component information, and each component corresponds to an RFID tag.

Rack tag identification: When the electroplating factory employees put the parts on the racks, the RFID electroplating reader JY-L802 automatically identifies all the rack information entering the spraying process and uploads it to the system console. The system automatically counts the number of racks used. It also prompts maintenance, scrapping and other information, and at the same time transmits the type and process information of identified parts to relevant process equipment to ensure correct operation.

Workflow: When the rack carrying the RFID electronic tag enters the workbench, the RFID electroplating reader automatically identifies the rack tag entering the working range, obtains the tag information in real time, and transmits the read tag information to the relevant Process equipment to ensure the completeness of the production process, supervise the production process and technology of electroplating products, and improve the standardization and informatization of product management.

logistics management: A large number of chemicals are used in the electroplating production process, and all chemicals have environmental and safety risks. Therefore, electroplating Logistics Management, especially the monitoring and management of chemicals, uses RFID technology to monitor their location and quality. , packaging and other information are monitored online in real time to ensure that dangerous goods can be traced from birth to transportation to storage to collection. Any process that has not been read and confirmed by the RFID electroplating reader will not be able to pass the corresponding gate. The usage and destination of dangerous goods are clearly monitored, and safety is greatly guaranteed.

Electroplating reader/writer

Application benefits:

1. Automatically collect information on racks and parts in the electroplating process, providing an information basis for equipment related to the electroplating process;

2. Realized the life cycle management of hangers and reduced the product failure rate;

3. Improved the automation level of the electroplating production line and the level of enterprise information management;

4. Improve the production efficiency of the enterprise, reduce labor intensity, and reduce errors in manual process parameter selection;

5. Provide advanced process technology and equipment support for the future upgrade of the electroplating industry in the direction of cleaner production.

6. Reduce staff’s contact with hazardous chemicals, minimize the risk of management negligence, and achieve zero-risk management.