Warehouse RFID management solution

1. Program Overview

By helping manufacturing companies introduce smart warehouse information management solutions based on RFID technology, they can accurately and efficiently handle the core business of warehouse management, and help customers ensure that the entire business process from raw material receipt to supply of customer goods can be efficient and accurate. The operation of the company uses RFID fixed and mobile reading and writing devices and applications to collect material tracking information and transmit the information to the database through the network, thereby transforming it into smarter decisions.

This will significantly shorten the production cycle, reduce manual errors, improve efficiency, help manufacturing companies stand out from the market, maintain lean business management, and provide smart power for continuous development.

2. Industry needs

Industry insights have found that more small and medium-sized production enterprises have not introduced standardized management in their raw material warehouses, semi-finished product warehouses, and finished product warehouses. There is no strict division of storage locations in the warehouses. Raw material warehouses and finished product warehouses are stacked flat, and the entry and exit of the warehouse are Information is still recorded using original paper documents, and the process of sorting and distributing goods requires manual inspection of handwritten marks. The work efficiency is low, manual errors are prone to occur, information transmission is poor, and management lags behind. The traditional manual method is used for warehouse management, which means that it takes a lot of time for staff to enter information into the database, and the effectiveness and timeliness of the work cannot be guaranteed. With the development of the company, the expansion of production lines, and the growth of product orders, there is an urgent need to improve the warehouse product turnover rate and warehouse space utilization. The traditional management methods of early warehouses are no longer suitable for the company's future business development. These companies urgently need to introduce modern warehouses. Management system to improve operating procedures and optimize management methods.

13.56MHz RFID Reader antenna matching design method

3. Scheme design

Warehouse management solutions are designed for the processes and businesses of the manufacturing industry, and are fully demonstrated and analyzed in terms of technical feasibility and application feasibility. The warehouse management system based on RFID technology is an integrated system. It is an extension and application expansion of the Internet and communication networks. It is a highly integrated and comprehensive application of the new generation of information technology. The warehouse management system consists of warehouse business management, RFID tag issuance and RFID tag Identify the collection components. These parts are interconnected and jointly complete the various processes of warehouse management. In terms of specific functional modules, we focus on optimizing the business of warehouse management and delete some traditional cumbersome functions. We are committed to applying RFID technology to workflow and inventory control in the simplest and most effective way. When selecting hardware equipment, special attention should be paid to the need for a certain industrial-grade durable structure so that it can withstand the complex environment of the manufacturing industry and be used under extreme conditions. This is precisely because RFID technology is not subject to Advantages of harsh environmental impacts.

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4. System functions

1. Warehouse management

Deploy a fixed RFID reader at the entrance of the warehouse, and conduct radio frequency planning according to the on-site environment. For example, four antennas can be installed up, down, left, and right to ensure that the RFID electronic tags are not missed. After receiving the warehousing order, the products will be put into storage according to certain rules. When the RFID electronic tag (ultra high frequency) enters the electromagnetic wave range of the RFID fixed reader, it will be actively activated. Then the RFID electronic tag will interact with the RFID fixed reader. The writer communicates. When the collection of RFID tags is completed, it will be compared with the order to check whether the quantity and model of the goods are correct. If there are any errors, manual processing will be carried out. Finally, the goods will be transported to the designated location and placed according to the rules. The main advantage of RFID in warehouse management applications is non-contact long-distance identification and the ability to read in batches, improving efficiency and accuracy.

2. Outbound management

According to the delivery plan, the outbound goods are sorted and managed. If the quantity of goods shipped out of the warehouse is large, push the goods in batches to the warehouse door, use a fixed reader to communicate with the tag, collect the RFID electronic tags of the goods shipped out of the warehouse, and check whether they correspond to the plan. If there are any errors, manually fix them as soon as possible. deal with. For a small amount of goods, you can use an RFID handheld terminal to collect information from RFID electronic tags (handheld scanner or RFID tablet). When an error occurs, an alarm will be issued. The staff should handle it in a timely manner and finally send the data to the management center. Update the database to complete the outbound process.

3. Inventory management

According to the requirements of warehouse management, conduct regular and irregular inventory. Traditional inventory taking is time-consuming, labor-intensive, and error-prone. RFID solves all these problems. When there is an inventory plan, the RFID handheld terminal is used to inventory and scan the goods. The inventory clothing information can be transferred to the background database through the wireless network and compared with the information in the database. After comparison, the generated difference information is displayed on the RFID handheld terminal in real time and provided to the inventory staff for verification. After the inventory is completed, the inventory information is checked with the background database information, and the inventory is completed. During the inventory process, the system uses RFID non-contact reading (usually within a range of 1 to 2 meters) to read clothing cargo information very quickly and conveniently. Compared with the traditional mode, it will improve a lot of efficiency and accuracy of inventory. sex.

4. Basic information management

Set up and manage the properties of goods. The main functions include adding, editing, deleting, and querying the basic properties of goods Stored in the warehouse. In this way, the attributes of the business products of different enterprises can be set to ensure that they meet the personalized needs of each enterprise. The warehouse can also be divided into locations by warehouse, area, cargo space, etc., so that large warehouses can be managed more accurately. Warehouse managers at all levels can query and perform related business operations on inventory information in different dimensions.

5. System information management

Fully consider the scalability and security of the system and provide reasonable Tools to ensure system security. System management mainly completes the correction and maintenance of system operating parameters. Complete operations such as permission assignment and adding, modifying, and deleting data forms. It also has a complete login procedure (user name and password). Different personnel are granted different permissions, which are set by the system administrator. The system also provides one-click data backup and recovery functions to further ensure the security and continuity of business data.

6. Data statistical analysis

The system can form statistical reports based on time, quantity and other factors, clarify the turnover cycle and efficiency, and facilitate the planning and control of the inventory management business process. Systematic operation can speed up the speed of goods entering and leaving the warehouse, thereby increasing the throughput of the inventory center and providing Providing managers and decision-makers with timely and accurate inventory information can improve the accuracy of cargo inquiries, reduce inventory levels, and improve the efficiency of the logistics system to strengthen the competitiveness of enterprises.

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5. Overall solution advantages

In the entire RFID warehouse management operation, RFID long-distance identification, large-volume reading and accuracy are applied to the outgoing, warehousing, inventory, sorting and other processes of manufacturing warehouse management. The characteristics of RFID are used to change the traditional Inventory management method, the intelligently collected data is analyzed and processed to obtain intelligent insights to improve the leanness of the business, maximize the investment value of the enterprise, save human resources, and bring a new warehouse management method to the enterprise.

1. Improve efficiency

Use RFID technology to automatically identify during the warehousing, outgoing, and inventory processes to improve the efficiency of warehouse core business management.

2. Reduce manpower

Compared with traditional manual actions such as recording, scanning, and inventory, it can reduce personnel requirements and save labor costs.

3. Save costs

Increase resource utilization, reduce operational complexity, improve customer response speed, and reduce overall operating costs.

4. Lean management

Improve business management, avoid manual collection errors, improve business processing accuracy, and meet the lean requirements of enterprises.