RFID technology creates integrated intelligent production line management

Industrial intelligence has always attracted much attention. For manufacturers, it is very important for the production line to provide timely and accurate feedback on information from each link. With the rapid development of RFID technology, intelligent manufacturing production combines RFID technology with existing IT systems to establish a real-time management system for intelligent and digital production lines, allowing production to be more optimized and more rationally utilizing resources, thereby increasing production capacity. , Asset utilization and high-quality control, allowing production to create greater benefits. RFID technology creates integrated intelligent production line management.

RFID is moving into the heart of the manufacturing process. By progressively adopting RFID technology at the shop floor level, manufacturers can have direct and uninterrupted access to information captured from RFID and link to existing, proven and industrially hardened control system infrastructure, in coordination with an RFID-enabled supply chain, Therefore, there is no need to update the existing manufacturing execution system (MES) and manufacturing information system (MIS), and accurate and reliable real-time information flow can be sent, thereby creating added value, improving productivity and significantly saving investment.

RFID technology production line management is the application of advanced RFID automatic identification technology in production lines, product transfer areas and temporary storage warehouses, using RFID electronic tags that can be read and written repeatedly. Each RFID electronic tag has a unique ID number and readable and writable data. area, write product information into RFID electronic tags, install readers and writers at the production line offline stations and warehouse entrances and exits, automatically write and collect product information at each location through RFID reading and writing tag information, and share data with other MES systems The information is displayed on the display screen at the same time and prompted to the production line operator, so that the products that need to be processed can be tracked and managed throughout the entire process from offline to warehouse transfer, temporary storage, and then online production. This can ensure that goods are batched between production lines. Corresponding to the secondary box numbers, each production line can complete the production tasks without errors, and record important information during the production process, which can provide basic data services for future quality information traceability.

1. Work station management, generally used in piece-rate production situations. Employees swipe their ID Cards to start work, and read the RFID electronic tags on the products to record the information of the processed products. The main functions are to record employee attendance and work quantity information; to record product information. Provides dynamic progress information, and can discover production line capacity bottlenecks through data analysis, providing a basis for flexible production.

2. Automated production line management. In automated production line applications, RFID electronic tags are installed on products or carriers, and the RFID Reader/writer of the production line is used to read product information to provide processing attribute basis for automated processing.

3. Production line track supermarket management. RFID readers are installed in the loading area of the production line to read material boxes or workpiece information, providing a basis for rapid material replenishment and improving production efficiency.

4. RFID management of fluent racks. Install RFID electronic tag readers and small display screens on each fluent rack to automatically record the loading batch and quantity, and provide loading forecast information in a timely manner. When loading materials, a light can be used to prompt the loading port. And display batch material name and other information.

RFID solves the dependence of process management on labor. The entire production and manufacturing process is more accurate and convenient, and the process of in-process products can be tracked and traced. Once there is a problem with any work-in-process, the source of the problem can be quickly found and solved immediately. Compared with manual work, the efficiency is greatly improved.

RFID technology automatically collects various professional links in production, forming real-time collection and transmission of information, making system statistics convenient, timely and accurate. It improves the efficiency of the production process, creates cost control management visualization, and monitors and manages product logistics status.