RFID industrial card reader helps industrial automation production

There are pain points:

With the advancement of Industry 4.0, amidst the highly automated and highly informatized changes in factories, the traditional semi-automated production method has gradually revealed its shortcomings:

1. Due to the different proficiency and professionalism of technicians, too much human intervention in the manufacturing process makes it difficult to standardize management and optimization of each production line;

2. The production status of the production line cannot be monitored in real time, and the production information lags behind;

3. Unable to reasonably allocate resources to the production line, resulting in low work efficiency;

4. It is difficult to trace the production process of the product, and it is impossible to effectively improve the process and technology.

Solution:

In response to this pain point, Jianyong Technology has launched an industrial-grade RFID Card reader, which can be well used in industrial production lines. On the basis of the PLC control system, an industrial automation RFID system is added, so that every process is digitalized and every material is RFID tagged. Install RFID Readers on the Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation nodes of the production line, and install RFID tags on relevant accessories and materials (pallets), so that every unit in the production system can achieve visualization and ID digital operation. The RFID card Reader reads the data information in the RFID tag, and the control system triggers corresponding process instructions based on the identified information, automatically completing related tasks, reducing human intervention, and truly realizing automated and standardized production of the production line.

The industrial RFID card reader is a low-frequency card reader with industrial quality, strong environmental resistance, and supports the modbus protocol. It supports reading tags in both FDX-B and EMID formats and has strong compatibility. The synchronization function of the card reader ensures that multiple nearby card readers can operate stably at the same time without interference from each other, ensuring stable card reading performance. The auto-tuning function simplifies the installation process. When the power is turned on, the card reader can automatically adjust according to its own environment for optimal performance.

Application scenarios:

1. Electroplating driving station identification

A binary, 8-bit parallel NPN transistor output electroplating card reader is installed on the electroplating carriage, and an RFID tag is installed above the electroplating tank. The electroplating card reader identifies the tag above the electroplating tank, collects the tag data, and if the information is correct, controls the electroplating vehicle to decelerate and accurately dock above the electroplating tank to complete the precise positioning operation of the electroplating vehicle.

2. Automobile spraying production line

Paste or embed the anti-metal RFID tag on the workpiece hook. When the workpiece enters the spraying process area, the industrial RFID reader automatically receives the sensor signal and reads the information of the anti-metal tag on the hook, and returns it to the host computer program. The spraying process is carried out by a spraying robot.

3. AGV car transportation

The AGV industrial card reader is an RFID reading device specially produced for AGV cars. The AGV card reader under the AGV car identifies the RFID landmark tags on the track nodes to select the site for feeding, and based on the information Stored in the RFID landmark tags The position information is fed back to the PLC controller, which monitors the forward route of the AGV car in real time and controls the AGV car's transportation route to select the stop.

4. Traditional Chinese medicine production line

Install the Kezhili RFID industrial card reader on the corresponding work station node of the conveyor line, and install the RFID industrial tag on the medicine barrel. The RFID label records the corresponding information of the medicine, and the information is tied to the medicine on the medicine barrel of the production line. Certainly. When the label is recognized, the corresponding drug information can be known without opening the outer package.

Realize benefits:

1. Realize information management automation, standardization, and functional management diversification;

2. Product information traceability ensures that maintenance data is collected accurately and processed in a timely manner, improving the product yield rate;

3. Reduce the manual data entry process, and timely, accurate and fast data collection allows on-site production personnel to focus on business operations and improve work efficiency;

4. Monitor product processing data in real time and grasp product production dynamics in a timely manner.