As informatization and automation become the development trend of enterprises, the Manufacturing Execution System (MES) is the link between the planning layer and the on-site control layer, and has become an important technical means for the enterprise's manufacturing strategy. The MES production execution system mainly strengthens data integration and analysis between the production process layer and management layer, expands the scope of optimization technology application, and truly realizes enterprise information integration and business integration optimization. RFID data collection becomes accurate data of MES system.
MES is a management system that collects and records necessary real-time data on the production process according to the requirements of the production plan. It can effectively track and trace quality and ensure that products are processed and manufactured in strict accordance with quality requirements.
Through the integration technology of RFID and MES, the MES system can implement timely, comprehensive and detailed collection and integration of real-time production data at the workshop production site through RFID technology. So how does the MES system apply RFID technology for data collection? The MES system achieves precise and refined control of the manufacturing execution process through information collection and information processing. The MES system ensures consistent control of planning and execution through data collection, automatic identification, and data management of this RFID technology, and is consistent with the configuration Supply chain coordination with RFID functions can send accurate and reliable real-time information flows to existing manufacturing execution systems, thereby creating added value, improving productivity and significantly saving investment.
The application of RFID data collection in MES systems is mainly reflected in the following aspects:
Planning and scheduling: In the implementation and deployment of MES system projects, by deploying RFID technology equipment on machine Tools and other processing equipment, RFID can provide the MES system with the equipment's operating time, availability status, performance characteristics, and includes technical parameters, tool usage, and Production activities are carried out, so that the MES system can combine the product process specifications and existing equipment utilization to achieve real-time planning and scheduling in the workshop.
Product tracking: The MES system uses RFID to achieve comprehensive tracking from raw materials to final products. As long as the parts enter the production line or reach the completion area, RFID technology can automatically record the process, equipment and operator numbers, and processing time, avoiding inaccurate data or errors caused by later manual data input, barcode scanning and other operations.
Quality management: Through RFID middleware technology, real-time updated data streams can be provided for the MES system, information such as product identifiers, physical attributes, order numbers, etc. can be automatically collected, and through quality tracking and work history document comparison, the assembly can be accurately Parts are delivered to designated areas to ensure the correct use of labor, machines, tools and components, thereby realizing paperless production management of the MES system, helping companies reduce downtime and improve production quality management energy efficiency.
Equipment management: The operator can check the equipment and its location by reading the information on the tag, perform maintenance or repairs on the equipment, and then update the RFID tag with the latest data, which helps to increase the value of the equipment, optimize equipment performance and maximize Optimize equipment utilization.
Refined production management refers to the planning, control and continuous improvement of production. It takes the production plan as the main line, so that various resources can be reasonably allocated and managed according to the process, time and location specified in the plan, so that the enterprise can produce the products demanded by the market efficiently, low consumption, high quality, flexibly and on time. Carry out statistical analysis on the basis of improving production levels.
The application of RFID technology in the MES system realizes the automatic collection and exchange of data information and optimizes the business processes in each link. RFID technology intelligent production management realizes the integration of manufacturing from enterprise management, production command to production automation control system, improves the production management level of enterprises, helps enterprises reduce product defect rates, shorten product manufacturing cycles, reduce production costs, and improve production efficiency. Automatic collection of production data, real-time monitoring of production conditions, and online adjustment and optimization of operating parameters are the prerequisites for efficient production and management. RFID technology enables the MES system to establish accurate production data and become an important source.
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