RFID clothing station management improves work efficiency and service levels

The problem of informatization of clothing production has been plaguing many manufacturing industries. Due to the characteristics of clothing production enterprises with many product styles, complex processes, large batches and small batches, and high requirements for personalized orders, the amount of information and variety in the production process of clothing have resulted. There is a lot of information and complex processing rules. The application of RFID technology requires garment enterprises to achieve production information management, and collect and provide real-time and accurate underlying status information such as a large number of materials, semi-finished products, personnel, and equipment during the production process to the platform. RFID technology has been applied and promoted in many aspects of the clothing industry, effectively realizing real-time dynamic tracking and querying of goods throughout the supply chain, monitoring and managing information such as product quantity and sales status, and RFID clothing work station management to improve work efficiency and service levels.

Traditional information collection methods cannot solve many problems in clothing production management. For example, manual recording methods cannot guarantee the real-time and accuracy of data; the recognition rate of barcode labels is affected by dust and fiber pollution in the clothing workshop and the dynamic characteristics of materials, which will lead to reduced reliability. . The lack of effective information collection means is one of the important reasons why information systems such as traditional MES cannot fully play their role in the clothing production process. Compared with the commonly used barcode technology, RFID electronic tags have absolute advantages in reading efficiency, recording content, reading distance, and service life.

The characteristics of RFID technology determine that it has the following advantages in collecting production process information:

1. Seamless integration of production logistics and data information flow can be achieved without affecting the normal operation of production materials;

2. Using the electromagnetic field spatial coupling method, it can be used normally in an environment full of dust, fiber and other pollution in the workshop;

3. The tag has information reading and writing functions, which can realize localized saving and reading of production object information;

4. The label adopts a globally unique identification code and a complete security authentication mechanism, which can prevent label forgery and malicious tampering of data.

RFID clothing Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation management uses electronic tags as information carriers for employee identities and clothing, uses wireless networks and the Internet of Things as information channels, and combines intelligent manufacturing MES systems and ERP systems to establish a complete information management system. The RFID production line management system uses electronic work tickets to replace traditional paper work tickets. It uses an RFID electronic tag chip for each single product on the production line and installs an RFID Card reader at each work station. When a job is completed, the system automatically sends clothing information directly to the intelligent manufacturing MES system through RFID station reading and writing. The system automatically completes piece-rate wage calculations and various production statistics, providing a complete set of station management and production progress solutions. .

It can record the whole process of personnel cards, workstations, clothing material cards and other links in the entire production line, and realize the dynamic display of production progress in the workshop and the cloud, and provide simulated progress and simulated delivery, thereby realizing the logistics and information on the enterprise's production line. Real-time tracking of flows improves the efficiency and service level of enterprise production management. Each process on the production line uses an RFID station reader to automatically obtain the quantity of subsequent processes. Employees can check their production records throughout the day through self-service card swiping terminals; the quality inspection department can quickly and efficiently identify that the clothes on hand are of quality standard. The RFID Reader reads the RFID electronic tags on the clothes and instantly displays the status of the clothes on the screen. Dimensional requirements, various front line requirements and other standards in order to quickly and effectively complete the quality inspection work.

The application of RFID technology in the clothing management system can count and calculate the production progress of each group, each station, and each process in real time, providing managers with the best and most accurate production data for worker deployment, improving work efficiency and reducing manpower. Waste of resources. RFID technology is applied in many aspects of the clothing industry, throughout clothing production, warehousing management, logistics and transportation, Store sales, etc., enabling real-time dynamic tracking and query of goods throughout the supply chain, and monitoring and management of product quantity, sales and other information. , providing enterprise managers with real, effective, timely management and decision-making support information, thereby reducing operating costs and improving profit margins and competitiveness.