RFID clothing station management improves production management efficiency

In the production process of traditional manufacturing enterprises, the previous production model was mainly single-piece. Once this single-piece flow production line model encounters complex processes and many production links, various problems are prone to occur. The garment manufacturing industry is a typical labor-intensive industry with its unique business processes and cumbersome processes. Clothing management and control has always been optimized to improve production efficiency and shorten capital turnover time. RFID technology automatically collects data from various process links of the production line and provides the production platform with data on all process links of the production line. RFID technology automatically collects the process characteristics of each process equipment and related process and quality index parameters, and conducts online monitoring and analysis of production information such as various process parameters and equipment operating parameters.

RFID clothing Library-borrowing-machine-touch-query-intelligent-terminal-all-in-one-machine.html target='_blank'>workstation management uses RFID electronic tags as information carriers for employees and clothing, and uses wireless networks and the Internet as information channels to establish a complete information management system that can manage employee badges, workstations, and clothing materials in the entire production line. Cards and other links are recorded throughout the process to realize automatic data collection and real-time tracking management of products in production, thereby realizing real-time tracking of logistics and information flow on the enterprise's production line, and improving the efficiency and service level of enterprise production management. RFID realizes the automation and information integration of semi-finished products process, finished product process measurement, and warehousing incoming and outgoing management during the production process, so as to achieve automatic real-time tracking of production operations, and can effectively supervise each production position and monitor product quality. Monitor the stability and execution rate of process parameters.

RFID clothing station management

The RFID production line management system uses electronic work tickets to replace traditional paper work tickets, uses an RFID electronic tag for each single product on the production line, and installs an RFID data collection device from Shanghai Yingxin Information at each workstation. Electronic tag reader. Every time a worker completes a job, the system automatically sends the workpiece information directly to the computer system through the RFID electronic tag reader. The system automatically completes piece-rate wage calculations and various production statistics, providing enterprises with a complete set of workstation management. and production schedule solutions.

The RFID production line management system efficiently and accurately solves the problems of salary calculation and work-in-progress level monitoring for front-line workers in the production workshop, and timely collects and analyzes comprehensive information on production progress, employee performance, parking space status, and the number of work-in-progress. , help managers obtain real-time production data from the system platform, analyze production bottlenecks and improve production efficiency, track the complete process of product production in all aspects such as sending and receiving, and in each process to prevent errors from occurring. At the same time, electronic tags have established a connection channel for managers, company executives and front-line workers in the workshop, feeding back the production process data of each product to managers at each level in real time and accurately, greatly improving production efficiency, saving manpower, and Paper, communication time, improve the company's production efficiency and management decision-making capabilities.

The functions of using RFID automatic identification technology to realize production line management are:

1) The system automatically records which work orders each worker is working on at which time and how long it takes

2) Each process on the production line uses an RFID station reader to automatically complete the quantity acquisition of subsequent processes;

3) Employees can check their production records throughout the day through the self-service card swiping terminal;

4) Quality inspection: The way to improve the efficiency of quality inspection is to quickly identify the quality standards of the clothes in hand, and RFID combined with the display can achieve this requirement. When the clothes are brought over, the reader at the bottom of the screen reads the information on the clothes. Labels will instantly display clothing size requirements, various edge requirements and other standards on the screen, so that quality inspection work can be completed quickly and effectively.

5) The system counts and calculates the production progress of each group, each station, and each process in real time, providing managers with the best and most accurate production data for worker deployment, improving work efficiency and reducing waste of human resources.

RFID clothing station management improves production management efficiency

Automatic working hours calculation, automatic output calculation

The RFID production line management system uses electronic work tickets to replace traditional paper work tickets, uses an RFID tag for each single product on the production line, and installs an RFID data collection terminal at each workstation. Every time a worker completes a job, the system automatically sends the workpiece information directly to the computer system through the RFID collection device, and the system automatically completes piece-rate wage calculations and various production statistics.

Automatic tracking management to improve production efficiency

The system monitors the production status of each workshop during the production process, the whereabouts of all fabrics, and the completion status of each worker. It can understand the order completion status in real time, promote workers' work, and improve production efficiency. Intelligent data collection to reduce human errors The system uses RFID technology to automatically collect data throughout the entire production process, including production planning, batching, cutting, and sewing, to avoid errors caused by human factors.

Efficient quality monitoring system

It can trace the source of substandard products and achieve correct responsibility tracking, prompting workers to correct their work attitudes and improve production quality. Save costs. The label content can be read, written, and reused, saving costs.

RFID technology tracks the entire production process, from the cutting bed to the parking space, to embroidery to buttoning, to outsourcing processing, to the washing process, to quality inspection and other aspects. It collects comprehensive and accurate production line data in real time, and analyzes these real-time data Through analysis, we can grasp the work progress and efficiency of the entire production line, thereby improving response speed, shortening production cycle, reducing costs, and improving profits and competitiveness. RFID technology is used in the clothing production process to automatically identify and collect statistics of production information in each link to the platform information server, establish RFID clothing production information management, and realize production task progress control, production material tracking, and real-time monitoring and scheduling of core production links. and other functions.