RFID assists paper roll conveyor line management

The management of the paper roll conveyor line involves a series of processes including the warehousing of the paper warehouse, the purchase of raw paper, the inspection of the paper into the warehouse, the finished rolls in the warehouse, and the return of the used residual rolls. With fierce market competition, base paper accounts for 70% to 80% of cardboard production costs, or even higher. Therefore, if paper roll management is done well, every time an enterprise reduces base paper loss by 1% to 2%, it means an improvement in production and operation efficiency.

Current status of traditional paper roll management:

Currently, in warehouse paper roll management, specific parameters are handwritten on the outside of the original paper tube. In the conveyor line, it is easy to cause handwritten parameters to fall off, requiring re-weighing and measurement, resulting in a reduction in work efficiency and a waste of labor costs. As production becomes more refined, base paper is prone to cracking and softening due to seasonal changes, which places higher requirements on base paper information management.

The specific process of RFID paper roll conveyor line management:

1. The incoming raw paper is weighed, the paper roll information is entered into the RFID electronic tag, and the UHF RFID tag is inserted into the raw paper core tube and returned to the warehouse;

2. During the production conveyor line, the forklift takes the paper out of the warehouse without scanning, and puts the paper roll in the designated position. The relevant information of the paper roll can be automatically identified and transported to the corresponding work station;

3. When the paper roll reaches the corresponding paper holder, the Honglu RFID Reader on the paper holder can automatically read the relevant information of the paper roll and monitor and record the usage of the paper roll throughout the process;

4. After the paper roll is removed from the shelf, the remaining weight (in meters) is automatically recorded. There is no need to manually record the weight of the original paper. The paper head is returned directly to the warehouse without weighing and recording, which greatly saves labor;

5. You can use a computer to query the data information of orders and paper rolls, and generate a variety of data statistical forms.

Through RFID paper roll conveyor line management, companies can predict procurement based on paper roll inventory and business demand, and establish complete monthly/quarterly procurement plans and standards. Then we evaluate the quality of the base paper based on market reports to grade suppliers and control the quality of the base paper from the source. Forecast procurement based on paper roll inventory, that is, judge base paper procurement business needs through the inventory turnover rate of base paper. RFID paper roll conveyor line management effectively controls the base paper inventory and reduces unnecessary losses caused by human errors; similarly, the carding of the paper roll width and the regular cleaning of the remaining rolls have greatly improved the reduction of base paper loss.