Smart Flow Chain·Industrial RFID Equipment Mixed Flow Precision Assembly System

Faced with growing customer demands, the widespread adoption of lean production systems is becoming increasingly urgent. While lean production systems focus on customized production of high-variety, small batches, the actual production process is subject to numerous uncertainties, such as material shortages, equipment failures, quality issues, and order changes.

To achieve timely and dynamic production scheduling and adjustments, and to ensure production flexibility, tracking, planning, and decision-making regarding product status information across the entire production line are crucial. In the manufacturing industry, RFID technology enables process, quality, and material tracking throughout the production and assembly process.

In mixed-flow automobile production, RFID tags are typically installed on assembly lines. The RFID tag chip Stores relevant vehicle production information. During the production process, when a vehicle arrives at a designated assembly point, an modbus-connected-PLC-UHF-RFID-915M-all-in-one-production-line-management.html target='_blank'>rfid industrial reader reads the process information stored in the RFID tag, automatically triggering the underlying PLC device to drive the assembly process.

When applying this technology in a manufacturing environment, the focus is not on the use of tags and readers, but on the real-time data acquisition it enables. The manufacturing process is a particularly promising area for leveraging RFID technology and generating returns. RFID can bridge the gap between MES, ERP systems, and the production floor, providing more accurate, reliable, and timely data than alternatives. In mass-customized automobile production, customers can select from tens of thousands of interior and exterior options, including color and engine model.

If an automobile manufacturer operates entirely on order, hundreds of different car models may be present on the assembly line. Clear identification of each vehicle is crucial for each production step to avoid issues such as incorrectly installed optional parts and incorrect paint colors.