Benefits of using RFID in bathroom injection molding manufacturing

The entire bathroom injection molding manufacturing system has the characteristics of rapid identification, intelligent control, high reliability, high confidentiality, easy operation, and easy expansion. Establish a safe and reliable product production process, and the system can track the corresponding production product information from the information Stored in the equipment's RFID electronic tags. Relevant record information of the product production process can be queried conveniently and in real time, providing a basis for quality traceability.

The sanitary ware manufacturing industry often encounters the following problems during the manufacturing process:

Data collection adopts the traditional manual entry method, which has large errors and inaccurate data;

Production data cannot be updated in real time, and production line information is asymmetric, which restricts the improvement of production capacity;

The order production process cannot be tracked and checked in real time, resulting in delayed delivery; barcode labels are easily damaged, and barcode guns cannot batch identify and quickly collect data information;

Employees have inconsistent efficiency, uneven division of labor, and low work efficiency;

Barcode data collection requires a lot of manual work and the labor cost is high.

Advantages of using RFID:

It has the characteristics of rapid identification, intelligent control, high reliability, high confidentiality, easy operation, and easy expansion. Establish a safe and reliable product production process, and the system can track the corresponding production product information from the information stored in the equipment's RFID electronic tags. Relevant record information of the product production process can be queried conveniently and in real time, providing a basis for quality traceability.

Bathroom smart manufacturing scenario applications:

1. Product injection molding

The system allocates corresponding mold injection molding products according to the production order; the handheld RFID reading and writing device scans the RFID electronic tags on the mold on site; records the usage time points and counts the product qualification rate during injection molding; the recorded information is updated to the backend server through the RFID handheld device.

2. Electroplating of ceramic products

Implement automatic identification, recording and monitoring of product materials, production processes, semi-finished products and finished products; visualize management, discover and deal with production problems in real time, trace product authenticity, whereabouts, storage, process records, producers, quality inspectors and production dates, etc. information and analyze the causes of defective products.

3. Hardware products electroplating

After the product is hung, surface treatment such as electroplating, PVD coating, and plastic spraying is carried out; a gantry is placed at each process processing node and an RFID reading and writing device is fixed; the hanging device passes through the gantry door, and the RFID reading and writing device automatically recognizes the label information on the hanging device ;The background updates the corresponding hanger hanging time point and counts the number of hanging hangers.

4. Product testing and transfer

The hanging products are packaged for quality inspection and transferred to the transit logistics box, and the pass rate of process processing is calculated; the hanging products are loaded into the transit logistics box according to categories, and the RFID reading and writing equipment scans the logistics box's transit time point, product model, quantity and other information and updates it to Backend server; logistics boxes are stacked in pallets or storage locations allocated by the system.

5. Electroplating workshop application process

The electronic tags on the logistics boxes are read through RFID reading and writing equipment, and combined with the background software management system, automatic and intelligent management of warehousing is realized.

1. Goods storage

When the goods enter the warehouse, the RFID Reader at the entry port automatically scans the RFID tag, collects the information of the items stored in the logistics box, compares the warehouse receipt, and checks the quantity and model of the goods; manual intervention corrects errors, and if there are pallets, the pallet information and the cargo information are compared. Binding; transporting goods to designated locations and sorting them according to system instructions.

2. Commodity stacking

Logistics frames are stacked according to certain rules; a pallet is stacked with a certain number of boxes of goods; each pallet has an RFID tag. Before the goods are put on the shelves, all logistics frames on the pallet are bound to the pallet RFID tags, and the pallet corresponds to the goods on it.

3. Product inventory

The RFID handheld device first scans the location tag and then scans the goods to be inventoried; the handheld device compares the collected product information with the backend server; the server generates difference information in real time after comparison and displays it on the handheld device; the differences are checked on site, and the inventory information is passed through the handheld device Machine updates to the backend server.

4. Goods leaving the warehouse

According to the outbound product order, the system allocates the pallets stacked at the designated location; the forklift pulls the goods out through the exit equipped with RFID reading and writing equipment; the reader scans the RFID tag to collect the information of the items stored in each logistics box; compares the outgoing warehouse For single information, check the quantity and model; if there are any errors or omissions, perform manual correction.