RFID paper roll conveyor line management

The management of the paper roll conveying line involves a series of processes such as the storage of the paper warehouse, the purchase of raw paper, the inspection of the warehouse, the roll into the warehouse, and the return of the residual roll after use. With the fierce market competition, base paper accounts for 70% to 80% of the production cost of cardboard, or even higher. Therefore, if the paper roll management is done well, every reduction of 1% to 2% of base paper loss by the enterprise means the improvement of production and operation efficiency.

Current status of traditional paper roll management:

At present, the management of warehouse paper rolls is to manually mark the specific parameters on the outside of the original paper roll. In the conveyor line, it is easy to cause the handwritten parameters to fall off, and it needs to be weighed and measured again, resulting in a decrease in work efficiency and a waste of labor costs. With the increasing refinement of production, base paper is prone to cracking and softening due to seasonal changes, which has higher requirements for base paper information management.

The specific process of RFID paper roll conveyor line management:

1. The raw paper is weighed, and the paper roll information is entered into the RFID electronic tag, and then the UHF RFID tag is inserted into the raw paper core tube, and put into storage;

2. During the production of the conveying line, the forklift carries the paper out of the warehouse, no need to scan again, and puts the paper roll in the designated position, which can automatically identify the relevant information of the paper roll and transport it to the corresponding station;

3. When the paper roll reaches the corresponding paper rack, the Honglu RFID Reader on the paper rack can automatically read the relevant information of the paper roll, and monitor and record the use of the paper roll throughout the process;

4. Automatically record the remaining weight (in meters) after the roll paper is removed from the shelf, no need to manually record the weight of the original paper, and the paper head can be returned directly to the warehouse without weighing and recording, which greatly saves labor;

5. Use the computer to query the data information of orders and paper rolls, and generate various data statistics forms.

Through RFID paper roll conveying line management, enterprises can predict procurement through paper roll inventory and business demand, and establish a complete monthly/quarterly procurement plan and standard. Then evaluate the quality of the base paper according to the market report to grade the suppliers and control the quality of the base paper from the source. Predict purchases based on paper roll inventory, that is, judge base paper purchase business needs through the inventory turnover rate of base paper. The RFID paper roll conveying line management can effectively control the base paper inventory and reduce unnecessary losses caused by human errors; the carding of the width of the paper rolls and the regular cleaning of residual rolls have greatly improved the reduction of base paper loss.